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New tools and solutions 25.2-ENG
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New tools and solutions 25.2 presentation
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We're live. Welcome everybody. Welcome. To Coropac 25.2. Our new tools and solutions webinar. Maybe we should say. Yeah. My name is Jesper Jacobsen. I'm an application specialist here in Sweden. And with me I have... Raule Karkainen. I'm also application specialist here in Sweden as well. So, let's start it off. Yes. We're gonna start with safety first. I hope you all have knowledge about your emergency access and emergency numbers. And also assembly points in case of an emergency at your place. Exactly. Psychological safety. There aren't any stupid questions. Just stupid answers. So, feel free to ask whatever question you want. Yeah. And this is a short presentation of everything we're gonna go in depth on during this presentation. Yeah. We're doing some parting and grooving, solid round tools, some indexable milling and drilling, and a little bit in digital services. Yeah. We'll kick it off with Corocat, our versatile parting and grooving assortment. We have a grounded insert. Also the CEF, that's a positive insert for lower cutting forces. We have the CEF geometry, that's angled, that's really good for minimizing bursts. And also the CEF geometry, a really strong geometry that's optimal for parting of bars and also worked good in interrupted cuts. Now we will show you a profile in comparison between our RM, RO and RF inserts. And you will see many different feed rates and how they work in what window every geometry works. As you can see in the left bottom corner, we have a grading feed that is seamless. And you see the different type of chip breaking you get. Very low cutting depth here of 0.25 millimeters. Increasing the cutting depth to 0.5. And now you can see that the RF insert works in one way. The RO and RM might not work just as good in the lower feeds, but they will come alive during the higher feeds. So this is to showcase that there's actually something for everyone depending on the feed rates you're going with and also the depth of cuts. Now we have a depth of cuts of one millimeter. And here you don't see the RF geometry because it's outside the window of cutting depth that it's recommended for. And all the benefits that comes with the Corocat Concepts are that they are very versatile. As you can see in the picture, we have many different ways of utilizing the inserts. We can, well, there's some radial cutting, also some face grooving. And it's a very cost efficient method because we have, well, two edges to start with. We have new tools as well. We have improved stability on all of our tool holders and precision coolant. Yeah, precision coolant. That's a good word and also a good thing. We have wiper geometry for all of our parting geometries. We will ensure us that we will have good surface quality when needed, even during higher feeds. And this is a chart that shows us what kind of geometries are well used in what applications. Yeah. And what sizes the different geometries come in. Yeah. And all the grades as well. Exactly. It's also possible to customize your Corocat solution to fit your needs. Depending on your interface, insert seat, and also cutting depths and coolant options. And as you can see here, here are our main grades. And as you can see, the 1225 has the biggest window of working window. So that's always a good place to start. And then depending on what your application looks like, you can optimize it with other grades. And here are for some more demanding materials. And when it comes to applications, we have pretty much everything. We touched on this earlier as well. We have parting off, external grooving, phase grooving, internal profiling, also hard part turning and roughing to finishing. So we can do pretty much everything with the Corocat solutions. Yeah. And what we can do with our Corocats, we have the Corocat QD, QF, and QI for larger depth and smaller inserts. Yeah. And now we have our Corocat mill, MS-20, our new shoulder mill, our 90 degree shoulder mill. The MS-20 was first taken out, or not taken out. Presented. Presented. Presented for ISO M and S materials. But now we also have for ISO P. And the ISO P, we always say GC-1230 is first choice. It's really good PVD coating with Serativo. The edge on the MS-20 is a dual-edged, single-sided insert with very light cutting actions, which results in very minimum vibrations and improves your surface quality. We always talk about sustainability and with higher productivity, we can minimize our energy consumption. And also with longer tool life, we don't have to use as much materials for our inserts. Yeah. And this tool is a very safe tool that you can use with very high confidence in, and that gives you a very good safety in your workplace. So you can rely on the tool to do what it's supposed to do. Features for this, this is a true 90 degree shoulder mill with really good overlapping capabilities. Features for this. As we said, it's optimized for a bunch of different ISO materials. First of all, SMM, but now P. It got very good dimension control on the cutter body and inserts. The cutter body itself has very large ship evacuation spaces. And as you can see on the picture, very robust seat for the insert, which is a very stable tool, which gives less vibrations. And you can use it much, much more demanding situations. We are now have silent tool adapters with internal coolant. The insert itself, as you can see, very robust thick insert with very good markings. As you can see, the geometry and the nose radius. It has a very good actual support. So very useful when plunge milling and inflating. One more thing is that we have the edges are actually over the screws. So we don't have any ship that will destroy the screw heads. Exactly. Our new ISOP geometries, we have three direct to press geometries from light cutting to a little more robust seat for the tough applications. And for MNS, we have two direct to press and one that is grounded. To say our direct pressed are really good, really sharp. So grounded geometry is just for those special applications where you need it. It's super, super sharp. Application on this mill is, well, everything you can think about to do with a 90 degree mill. But the thing it does the best is repeated shoulders because the overlap is incredible. Since it's exactly 90 degrees, it gives a really good overlap. Cutter bodies, we have from diameter 15.8 to 84. And of course, in tailor-made as well. The silent tools is in three different sizes, 20, 25 and 32. But as you can see, we have eight different configurations. Our inserts come in a whole assortment of different corner radius and a few different grades as well. So the corner radius, as you see, is from 0.2 up to 3.1. And as we mentioned, they are imprinted on the insert itself. So it's really easy to see what kind of inserts you have. Success case against our competitor here. We had 57% less cycle time, which is impressive. And 175% two-life. So we could run 11 components compared to the competitors four. Another case against solid carbide, which a lot of you don't really maybe think about putting a solid carbide. against indexable mill. But as you can see here, we could increase the feed by almost a double and the VC by almost three times as much. Yeah. Which is incredible. So we can run a lot faster and increase productivity that way. And it's also a cost reduction because per edge indexable mill is a lot cheaper than a solid mill. And then we'll present the MS-60. It's our... Double-sided, six-edged, or pre-edged double-sided, so six cutting... What did you say? Cutting... Cutting... Corners per insert. Oh, yeah. And we used to have the 16 size, and now we have released an 11 size. So a little bit of smaller insert. But... Needless, it's really impressive to work with. The MS-60 was taken out... What did I say taken out? It was made for ISO-P and K, especially ISO-K materials. And even though it's a double-sided, it does have ramping capabilities. Here you see the new 11 size with a maximum cutting depth of five millimeters instead of the 16 that had eight. Smaller corner radius on this one, 0.4. And we have a new for the 16 with 1.6 also corner radius. Two different geometries. One with light cutting and one for the medium and heavy applications, the L50 and the M40. Grades here are a few different, for different sizes. We have some technical difficulties. So... So... Assortment in cutter body. Here you can see for the smaller size, it starts with diameter 25 in cylindrical shanks. And go up to diameter 50. The big insert, the 16, starts at 50. So... Good complement there. So... Applications. Well, it's a 90 degree shoulder mill. With... All applications you can think about doing with it. And now we're gonna look at it. The MS-60. This is the larger one. A diameter 50 with the new insert with 1.6 corner radius. And then we're gonna do it. Yeah. So, it's 1mm to go. This is a full slot of maximum AP. Almost. Max is 9. So, almost max. Okay, 8. So, it's 1mm to go. Yeah. Now we have the smaller cutter body on the MS-60. This is a diameter 25. That we almost go for max AP at the start and then back it off to 0. And we're gonna come back to that work piece in just a few moments. We're gonna talk about some drilling. Yeah. The car drill DE10. It's our... Well, one of the most overlooked potentials we have in the workplaces are... Or workplaces in factories are exchangeable tip drills. We have a new concept or a new tool named DE10. Where we have... One of the biggest... Biggest things with this is that we don't need any pilot drills for this one. And we also have a really, really good tool life as you will see. And one thing when it comes to sustainability, that's... Well, very important. Is that with a 40% feed increase, we will have 20% less CE2 emissions per operation. And how we will manage that? We will look into now. And we also have a 40% tool increase when we are looking at our... When we're running with the... Tool guide. With the tool guide data. Yeah, our own tool guide data. Tool guide data. Hard word for me today. It's, well, pretty familiar design. Everybody has seen a... Exchangeable tip drill sometime. But we have some new... New technologies in this one. We have... Yeah, one geometry to start with. The M5. That's kind of our workhorse geometry. Yeah. And as you can see on the tip, on the underside, you have two chamfers or angles. Yeah. The matching angles is on the drill body itself. So when you twist this one into place, it really locks the drill tip in place. Yeah. It will pull and press kind of the drill into the body. Yeah. We looked at this earlier as well. We will... Higher productivity. We will minimize our energy consumption. And with longer predictable tool lives, we also create a better workplace. Well, it's for... And as you can see on the pictures, we can... We can enter and exit in angled areas. We can use cross hole. It works for cross holes and also for biomaterials as well. So it works pretty much in every application. And the whole tolerances are H9 and H10. Yeah, which is really impressive. And as you can see, the ISO application errors is in almost all the ISO groups. Yeah. This is the assortment that we have. You can see that we have drill diameters ranging from 9 to 17.9 millimeters. And the increments are 0.1 millimeters between the drill diameters. Yeah. And you can also get this in tailor-made if you have some special... Yeah. With the hundreds of an increment if you need it. Yes. And then we have the drill depth. There are 3, 5 and 8 times the diameter of the drill. We have two grades. We have the... If you're gonna go for ISOP, steel drilling, we have the 4334. That's the first one to go to. And for other materials such as stainless and... Super alloys. Super alloys, yeah. I was gonna say the Swedish word for it. Yeah. We have the 2334. Yeah. But both grades work great in all applications in these materials. We have one case when we used 4334 in titanium. Yeah. Actually. And it works better. So it depends on the situation. But both grades can work in all type of materials. As you can see here, we have the point angle that will give us stable and vibration-free engagement in the material. And this also does that we don't need to use the pilot drills. Yeah. Really good. Reinforce corners also. Yeah. For good tool wear. And as Raul said, the point angle with the gash and this shizzle edge. Shizzle, yeah. Gives these great centering capabilities. So we don't need a pilot drill. We have a... Well, we have coolant channels that are twisted and this will... Give us a more stiff drill body. We also have a variable helix angle ship flute. That is... Will help us evacuate the ships easier when we are drilling in. Well, when we're nearing the max depths of the drill. Yeah. We have one key grip that will... Or a mounting key that will... When you buy a drill, a drilling body, you will receive one of these. And these works for all of our drills. As you can see on the markings. They go from 9 to... Well, 17.99 in millimeters. So there's... One key to change them all. It also... It's also possible to order a mounting key. And this is... Well, if you're... If you're only gonna use one kind of drills and always just want to secure that you will only use the right side for the drill you're having. Yeah. Can I help with injuries in the workplace? Yeah. Reduce the chance of you cutting yourself on the tool? And this is a chart that shows how good our new drill body is. This shows how many... The max loosening torque we have during life span of our drill bodies. And as you can see, we are... Well, we are... Best in class. Exactly. Here we have a comparison of... Competitor comparison. You can see that we have... Higher cutting speeds. Higher... Feeds. Feeds. And also... And also... Higher tool life. Yeah. More holes. More holes. More holes. Yeah. Here we did a plug and play comparison at the customer in Sweden. Same feed, same speed. Twice as many holes. So... Over twice as many minutes, as I said. But... Double the holes also. It's very thankful for the customer. And here we have a comparison with another competitor. And as you can see here as well, we have... Greatly increased the feed rate. And also the cutting speed. And by that we have also... Increased the... Tool life... In holes. Yeah. And the productivity. And productivity. And we removed our pilot drill. So one operation... Less for the customer to... Spend time on and money on... Different tool. Yeah. So the cost per hole is decreased quite a lot. Quite a lot. Our new CoreTap 100 with the PM geometry. The PM geometry is a straight flute tap for ISO-P material with a ship breaking design. As you can see on the picture, the last... Or the first two... Of the spirals... Or cutting edges are... Grounded. And this creates... A heat... Resistance for a mechanical strength that helps with the... Ship breaks before they turn into... As you can see on the left side... A bird's nest. One... One tap for both pilot holes and proof holes. And here we did our comparisons against the competitor. Then with the M8 here... With the same speed... Speeds. Got 32% increased tool life. And here with M12... We could increase the speed. And we got 63% tool life. More. The M8 here... As we showed earlier... Different in... Ship lengths. Our went from about 5mm up to 35mm. While the competitors as you can see are very long and up to 55mm. Here we have a customer cage. When we just did a plug and play solution. And they... Didn't have to manually... Remove all the ships... From the... Tap. Here we have the D10... That we talked about earlier. As you can hear it's a very... Low sound drill. So very good for the workplace. No... The... Four squeamings. And we use... Angled... About 70 degrees angled... Entry on the two lost holes. And the drilling death base. 30mm. Yeah. And here we have the CoreTOP T100. Now we are going to talk about the Core Drill Dura for 462. You might have be... Might be familiar with the CoreMill Dura that we have had on the market for a couple of years now. And now we have a Dura assortment for our drills. Yeah. Or the Dura name has entered the drills fair. Exactly. And this is our versatile range. Yeah. Like Dura always has been. And when you are looking for the Duras or the new technologies that go into Dura we have... Certivo PVD coating for this drill. And also something that is very good when it comes to... Or maybe essential almost when it comes to the Dura drills is to always look for... The tool guide data when it comes for the Dura. That's when it really shines. Yeah. We have put a lot of time and effort into getting the perfect cutting data in all the different type of materials. Yeah. So you can really trust the numbers you get out of tool guide. Yeah. In tool guide you will always get the optimized data. When you look at the... Well just the general or the generic cutting data you will get start values. But from tool guide you will get the optimized data. Yeah. And here you can see how the... Well the geometry looks. It looks kind of straight forward. Yeah. With... It looks like a drill. Looks like a drill. Very large... Flute shape. So good ship evacuation. Good centering capabilities. Everything you want in a drill. Yeah. Single margin concept. Benefits with this drill is the fully coated drill bodies for high wear resistance. With the X2BM grade. And as you can see here when it comes to applications it works. It works everywhere. You have... Well... Angled entries. You can... Crosshold drilling is possible. By material. You can drill in a... Enter in a radius. And... Well... You have all the kind of... Well... And... Many words from me now. You have the drill depth that's up to eight times. Diameter. And the diameter range from three to twenty millimeters. And... And works in almost all ISO. Yeah. The two... Isomaterials applications. We also have some micro drills. And here... They work pretty much in the same areas. And no angled entries because of... They might be... For the... The rigidity of the drills might not be there. When it comes to... Angled entries. But the diameter range goes from... Zero point zero three millimeters up to... A whooping three millimeters. So... These are really micro drills. Yeah. Very small. Yeah. Almost impossible to see the smallest one. Easy to lose. Yeah. Drill depth up to six times D. Yeah. And you have... Also have... Uncoated drills when it comes to the micro drills. Exactly. Here we can see some... Drilling tests against the competitor. Where we just went with the same data that the competitor used. And we... Still managed... Quite a large increase when it comes to tool life. But when we looked into our... Toro Corpus tool guide. And went with the optimized cutting data. You can see that we... Greatly increase the... RPM. And also... Well... And increase the... Feed. But the biggest win comes from the tool life. Because when we run with the optimized data. Well... This is... Well... As I said... That's when the drill really shines. It comes to its right. Yeah. So we got 225% increased tool life with the optimized data. Which is really good. Yeah. But it gets even better. It does. Christmas came early. Christmas came early. Same component. Same customer. As you see here. The plug and play solutions. A tad bit better. Not much. Still better. But when we used the Coro Plus tool guide. We get 380% increased tool life. Which is... Incredible. Yeah. And as you can see... The thing we changed here is... It's the feed rate. Yeah. So when it allowed to work in its optimized window. It really... It really works. And it works good. Yeah. Really shines there. And... It's the... Reconditioning. Here in Gimo. On this drill. Which is really nice. Uh... As we said. Tool guide. Use it with this drill. You won't be disappointed. Tailor made. Uh... For your special applications. And... Recycling. Always. GC 1230. We talked about it a bit earlier. Our new indexable steel milling grade. It's a... PVD grade. With the Sedativo coating. Really good for both wet and dry applications. Uh... We always say. When you use... Um... End mill. Of any kind. Run it dry with air. Preferably. But... Uh... The 1230 works really good. In wet conditions. And... The technology behind it is... The... Non... Multi-layer PVD coating. As you can see in the picture. Uh... Compared... To its pre-assessors. Uh... The GC 1130 and the 1030. As you can see. Eggline security is... Marginally improved. Yeah. Extremely high. Eggline security. Which gives you... Very good thermal resistance. Assortment. Well... Almost all our... Indexable animals. Will get this. And... Some... Spårpress. In the slot. Slot mills. Slot mills. Yeah. Slots mills. Positioning. Against our CVD coatings. You can see that... GC 1230 PVD coating. Can handle quite a lot of heat. And... Has a very... Great span of working. So... Always a great first choice. For almost all applications. Yeah. Uh... Here you can see the edge line quality. Against our self. We did a test. Uh... Same time. We have... A lot less wear. On the edge line. And this is a wet test. Yeah. This is a wet test. So... You can expect a bit of cracking. When you're doing wet. Uh... But this one is... Really secure. 1230. Also a... PVD. Uh... Sortment. For the ISO-K materials. So... Cast iron. And... It... Has the same... Uh... Benefits. As the 1230. Almost. But... A little bit... Different. Anyways. But... Works good. In both wet and dry. You always... Not always. But... You... Almost always run wet. Applications. When doing cast iron. Yeah. Because of all the dusting. And all that. But... It's really good for abrasive wear. And thermal cracks. And... We've shown this before. High productivity. Decreases... Your energy consumption. And... The new 1220. Gives a really good. Tool life increase. And... As you can see. Compared to... The 1020. It's in the... Wet applications. That it really shines. So... It's really... Focused on... Using in ISO-K. Where you use... Coolant a lot. Yeah. Well... And... Where thermal cracks. Is always on the table. So that's... What we've done for here. Is... Not as big assortment. As the... GC 1230. But... These... Face mill and shoulder mill concept. As you see. Are really good. For the ISO-K materials. So... That's why we are focused on those. And... Here you can see. Against the... CVD. Coatings. That are optimal. For ISO-K. So... Yeah. It's pretty big overlap. With the... CVD inserts. As well. So it's... Depending on what you're going for. It's a good starting point. Yeah. Here we did... Compare the... Comparative. Comparative. Against ourself. And... As you can see. Tool-Lack increased by 50%. Productivity by 60%. Which did a cost reduction. On... 46. We could... Save a lot of energy. And reduce the CO2. By... 32% also. And... Tool Trace. Our new tracking and trace solution. For the reconditioning tools. A little... QR code. Will appear on the new... On the tools. When you send it in. For reconditioning. As you can see. Your company number. Product number. Serial number. You can scan it. And you can get your... Geometry. Cutting data. And... A lot of different... Materials. Or... Informations. On this. So... Something we are... Working on. And we're gonna... Implement it. On more and more products. So... It's really good. That was... Everything from us. Do we have any... Questions in the Q&A? Through... All Tuesdays. It's been introduced. Into the... PowerPoint. With your... Yeah. I think... That might be... Yeah, I think that might be... Okay, so the question was, what is direct press technology? And is it precision press technology? And with MS-20, we're using flashlights technology. And MS-60, we don't get, maybe. Yeah, and when it came to the shortcuts as well, all the RF, RM and RO inserts, they are pressed using the flashlight. Flashlight. Flashlight technology. Yeah. The question was, what's the benefits with the 870 compared to the E10? And the E10 is a more stable drill in most applications. I shouldn't say all, but most applications. It has a longer tool life, so it should be a more cost-efficient tool. Yeah, and the 870 have a longer tool body that you can choose, so that might be an example where you want to use the 870 instead, and it also comes in bigger diameters than the E10 does. So... So... The question was, when does D10 come in bigger diameters, so exceeding 17.9? And the answer is, it won't come in bigger diameters. But we have something in the pipe, maybe. Two more questions. The question is, why choose MS-20 over the 390? Well, the 390 is a much higher versatile mill than the MS-20, but in, like, full slotting and repeated shoulder mill, you should use the MS-20. Yeah. The bigger inserts on the MS-20 gives it a more secure edge line. So in some cutting depths, a lot of customers have acknowledged that the insert breaks on the 390. The MS-20 doesn't have that problem with the bulkier, thicker insert that protects the screw. En gång till. In flat surfaces, you don't have to decrease the feet at all in angled or on a radius. Go down to one-third of the recommended feed for that operation. Exactly. With a flat angle entrance, you don't have to decrease the speed at all, even in the A times D. So just punch it. That was the last question. Then I say thank you for listening to us. Thank you. I hope you have a great day. Bye. Bye.