Webinar
CoroPak 24.2 Highlights: All the latest releases - MEA
116 views
CoroPak 24.2 Highlights (Webinar)
We'll showcase all the latest additions to our product line! We will introduce you to our latest cutting-edge tools designed to improve your machining processes.
During the webinar, we will introduce:
CoroDrill 860-MM
CoroMill Lollipop
CoroCut 2 updates:
- QSM
- CoroTurn TR CBN
GC1230
CoroMill® MS20
As always, you'll have the opportunity to watch a demonstration!
View transcript
Good morning to everyone and our warm welcome to our all attendees to this webinar,Corp 24.2 highlights. For Sunday, safety first is a priority .Please follow the webinar in a safe place.In case of MRG,please call a local MRG number. Please, during the webinar,text your question in the box,question and answer box,and we will collect your answer and we answer at the end. Good morning again,I'm Fabio Capone,the solid round tools driver,and now we can start our webinar. Today,I will introduce you the optimized drill for ISO M material,Coro Drill 860mm geometry with the new coating M2BM. The new drill is good to work in Staling Steel 304-316,but also duplex or super duplex. Automotive is the mainly industry segment,but we can find a lot of application in other industry segments. The range of diameter is from 3mm to 20mm. For no stocked items,the delivery time is 3 weeks. Old grade 2214 is in phase out from 1st of October. As all new introduction,we worked on the geometry ,to reduce cutting forces,increase tool life ,review heat generation, flutes form to hide cheap evacuation ,and minimize chipping. Last,but not least ,in the PVD coating for our new introduction in milling and drilling,we have the new Zertivo 2.0 technology that give us best performance on the market. First choice for 3 and 5 times D is the new 860mm geometry. We can also use the 860GM,the optimized multi-material drills ,as the first alternative. Our solution for 5 times D is the new 860GM. Obviously from 12 to 30 times D,we have our deep hole drill family,861. Very interesting this slide,where we compare our 860mm old grade,first column on the left ,with 4 competitors. And in the last column on the right,our new 860mm. Internal test with 3 drills,different cutting data. The cutting data comes from the competitor range. Interesting is to see the vertical black line that explains the average tool life. The results show our better process stability. So please try to test not only one drill but more. This test is for diameter 7.5 in stainless steel 316L. Obviously we have the reconditioning service,it is already available. Recycling and all cutting data on the web in our tool guide. Tailor made option to made a semi-standard drill. And obviously also the special tools following your request. And now we jump in the milling application. Coromil Plural Lollipop profiling tools for ISO S material. In our Aerospace Introduction Plan,we started with the new program of Ball Nose. Now it's time for the Lollipop. Next year we will launch the conical ball nose and the barrel. Tool features are, Anever tool pitch to avoid vibration. Specific edge preparation for high heads to life. Optimized micro geometry for best chip evacuation. And cylindrical shaft as standard. We have two different grades. T2CH for titanium. And R2AH for nickel base alloy. Main feature is the 250 degrees spherical cutting edge. In the standard assortment we have tools with diameter from 2 to 10 millimeters. Shaft diameter from 6 to 16. We have diameter sites with different shaft diameter. Number of loops, 4, 5 and 6. And different usable lamps. No stocked items will be available in 3 weeks. Little change in our code. For the Lollipop tools,we have in the 11th position the shaft dimension. More easy and fast identifying the type of the tools. Undercuts, profiling with difficult accessibility and back chamfering are the main application for the type of handmills. Please use the shorter version if it's possible. And with long hovering reduce the number of fluids. Here we compare the quality of Lollipop radius versus competitors. Roundness deviation for us is only 4 microns. Competitor, as you see, as you can see, is more than double, 10 microns. Great job from our R&D and production team. It's not possible to regrind the lollipop handmills. You can find all cutting data on the web on our tool guide. Different option to make the semi -standard tools through the tailor-made. And we are open to make special tools. Now it's time and I leave the stage to Stefano for the milling. Thank you, Fabio. Good morning. Welcome also for my side. I am Stefano Bertoni, the milling product specialist for SASWE. Okay. Thank you. We start with the presentation. Today we talk about the MS-20 milling shoulder 20. In this case, the two is means two edges. And we introduce a very versatile shoulder cutter. Now we see some benefits. As I said before, we introduce a new two edges shoulder milling concept. The main area are ISO-M and ISO-S material. We introduce MS-20 with two new techniques that Fabio mentioned before. One is a desertivo and the other one we will see during the presentation. We increase the performance, more reliability, predictability, and more safe machining process. We have, we introduce optimized geometries. In this case, in this core of work, we introduce for ISO-M and ISO-S. In the future, we will introduce also for others materials. We improve the chip evacuation and the chip control, especially when we machine in full slot, walls, and so on. We increase the, we use a new material for the cutter body. We have now excellent dimension control. That it means we have a very high surface quality, also very high precision tools, and the run out is very precise, very accurate, and also the tool life. And the more benefit, the big benefit, we have a very good progressive wear during machining. We have a 90 degree guarantee. The guarantee is a true 90 degree cutter for repeated shoulder milling, phase milling, pocketing, corner machining, ramping, helical interpolation, full growing, plunge milling. We cover all the main application in milling. We machine from roughing to finishing operations. We cover all the main industrial segment. But the most important are sure, aerospace, oil and gas, pump and valves, energy, medical, and also medical engineer. The important point is to go in ISO-M and ISO-S materials. The assortment. We started to introduce from diameter 16 to diameter 20 for this Coropac. After we will introduce all the full range of the program. We introduced cylindrical shank, Coromant EH coupling, MSC metric coupling, Arbor, Coromant Kapto, and also Weldon. Weldon, if we talk about this Coropac in October, first of October, we introduced Weldon in inch dimension. But in level three, I mean, more or less in December, we introduced also the metric Weldon. Now we jump in the geometries. We introduced three different geometries. We started with the L50 grind E geometry, optimized for finishing operation, titanium, austenitic stainless steel. After we introduced the direct press geometry, MM20, especially for all the austenitic duplex and super duplex machining components. This is the, I think, the first choice when we talk about the geometries that cover 90% of the applications. If we want to push with FZ 0.15, 0.18 chip thickness, we use the MM30 and is more robust geometry. I mean, for duplex, if we have to increase performance in duplex, super duplex and in Conel. This is a very important slide that we have the comparison dimensional control edge line. We see in the center with the new MS20 with the new flashlight technology, we introduce a very accurate edge, cutting edge dimension. We have a very precise edge rounding. It means we have better surface quality, better performance and tool life. Now we jump with the demo in live, in the Productivity Center with our colleague Nicola. Good morning everyone. Welcome in Sandy Coroman Center in Milan. I am Nicola Losurdo. I am a center technician. I want to remember you, the center, Coroman Center, are dedicated for our customers to test for improving their machinability, their productivity. And also like in this day, to show the new solution, new products and so on. Also for training. So I think we start. We can start, yes. Okay. Now I show to you what we did the operations. The important point is the material. Material is austenitic steinite steel, TX-16L. We use a cutter diameter 25 and insert M20 geometry, 1040 grades. We cover seven operations. We start with the first one. We have a contouring side milling. We have a small engagement, 15% radial engagement. We put VC 180 meter per minute. FZ 0.16 and the chip thickness is 0.12. We have AP 3 millimeter in three passes, repeated passes. And the radial engagement, 15% is 3.75. After the second operation, we have the same side milling operation, but 70% of radial engagement. We reduce a little bit the VC 150 meter per minute. The chip thickness is 0.12, the same FZ. AP in two repeated passes, we have 3 millimeter and radial engagement, 17.5. Go. We start with the demo. Okay. We have 3.75 radio engagement, 83. 180 meter per minute, 0.16 FZ. Power consumption is 3%. As you can see the quality, the surface quality is very high. We didn't see, we don't see the mismatch, the marks, the three passes. After we jump in the 70% radio engagement, 150 meters per minute, we reduce the V-C, the 3.1, F-T, AP-3, the target engagement, 17.5. Now we have 6% of power consumption. Okay, next. Next operation is single linear ramping. I mean, we go inside the component at 2.5 degrees ramping angle. After we machine at constant Z, we clean the surface. After we go again inside the component, we have 120 meters per minute, 0.08 FZ, AP-1.7 in two repeated passes. After we have a progressive linear ramping, I mean, we go inside the component 1.5 degree from left to right. After we go to right to left again in 1.5 degrees ramping angle, same cutting data as before, 120 meters per minute, FZ, 0.08. Okay, now we show. Vedemo. Yes. The slot is very, very close. 6% again. Again. 6%. 6%. Okay. Next we have the progressive linear ramping. 1.5 degrees, we enter in the component from left to right. After we go from right to left again, 1.5 degrees. Again, from left to right, 1.5 degrees. Okay. Now the last pass to clean the surface at constant Z. 6% again. At 1.5 degrees. At 1.5 degrees. We add 16 kilowatts. So it's 6% of 16 kilowatts. Thank you. We see the full slot operation. The next one. Yes. Next one. Now we have a full slot operation. 150 meter per minute, 1.12. AP3, AE25, the cutter diameter. Go. Stefano, we are using the air through the, the, the, the, the, the, the, the tools because for showing, for showing you the, the demonstration. Now it's 8%. 8% we have, yes, 18, 19 kilowatts. Okay. 8% of 19. Thank you. Now we go in the last two demos operations. One is, the first one is the helical interpolation. We produce, we produce, uh, uh, all diameter 45 millimeter. We go inside the component with 3 degrees ramping angle. 120 meter per minute point 0.8. After we have a circular interpolation. We enlarge the diameter 45 to 56 millimeter. We go in one, uh, shot, AP 3.4. AE is, uh, five. We use, uh, 150 meter per minute point 15. FZ. Go. Start with interpolation. Okay. We start with the helical interpolation. Helical interpolation. 120 meter per minute. Point 18, point, sorry, 0.8. Keep a two. And three degrees ramping angle. 8%. 8%. Okay. Okay. Now we jump in the circular interpolation. Cost and Z. We enlarge the diameter from 45 to 56. 150 meter per minute. 150 meter per minute point 15. Perfect. Thank you. Okay. Now we go ahead with the... Please, uh, Nicola. No, thank you. Ah, okay. Thank you. Sorry. Okay. Now we jump in the new, in a new, in another, uh, uh, topic. We introduce a new grade 1230. Grade four ISOP steel. Uh, we manufactured by Zertivo process technology. We have a new nano, uh, multi-layer PVD coating. We increase a lot the edge line toughness and wear resistant. We increase the flanking resistant and the build up edge. We have a more stable edge line. And we have a more predictable tool life with the new, uh, technique. We have a very high removal rate and reliability. With, uh, especially in complex, uh, uh, operations like cavities. As I said before, is optimized for steel milling. ISOP. We, we go from roughing to finishing operation. We cover all the main, uh, application in milling. But, uh, in the more complex, deep cavity slots and so on is, uh, is the best. It's fantastic grade. We have an excellent performance in both dry and wet condition. And is, uh, we introduce for all the, uh, concept and for the all industry segment. In this, uh, slide, we see that we increase the availability for the new 1230. We increase a lot, uh, a lot of, uh, um, characteristics benefits for the new, uh, 1230. This is just to show we in comparison with the, with the, the, the old 1130, uh, at the same cutting data, we obtain, uh, seven components compared 10. And sure. And you see in the picture, the, the, the, the where is, uh, more stable with the 1230. Okay. Now I. Uh, the next topic and, uh, can you hear me? Good morning. Uh, warm welcome from my side. Also, I'm, uh, Alessandro Lossi turning application and product specialist for Italian market. Today. I will speak about, uh, a new introduction. One is, uh, QS micro hold the system, a modular, uh, solution for sliding hand machine. Like you see modular system, what's mean? Mean a shank where, uh, it's possible to change every kind of head we have, uh, uh, we have produced for turning, uh, parting and grooving, profiling, and also for trading. And also benefit of this Q, uh, Q, uh, QS system is that you can fix, fit in all, uh, sliding hand machine you have with the standard shank, uh, in millimeter and also in, uh, in inch. And the benefit is, uh, the true coolant, uh, for all the head that we have introduced. In this animation, you can see the, uh, uh, the system. Here the head also we have a solution for Y axis for turning. The true coolant, as I mentioned before. The coupling, the feature of the coupling is a conical shank clamping with a screw. And, uh, there is a slot in the head to set in the correct position the head. And here you will see Y axis solution to improve the chip control, trading, head. And so on. Then, another introduction is Corocat 2. In reality, Corocat 2 has been introduced in, uh, our Corocat 23.2. It is our best versatized parting and grooving and profile concept. Corocat 2.2. Today, we'll see a new introduction in geometry. We will introduce three geometry. RF, a completely new geometry. GM and TM that was just present for our Corocat 1.2. But it is, uh, an update of the geometry in Corocat 2. We will introduce a new grade, 1205, for a dedicated for, uh, HRSA. And, uh, this will replace 11.05 that, uh, we have till, uh, today. And with this Corocat pack, we will complete our offer for the tool holders. I remember to you the feature of Corocat 2. The main feature are, uh, the interface. Rail interface is now is present for, uh, all the, uh, the new insert. The new interface from insert and tool. The flashlight technology. That, uh, will improve, uh, the, uh, file and, uh, the precision of the edge. The new grade. To improve the performance. And, uh, to life for you. And the new tool holders. Clamping for, uh, improve the coolant through the drop, but also from the bottom of, uh, of the insert. But also to improve the force to clamp our, our tools. The new introduction. RF geometry is, uh, geometry direct press. But, uh, is a very interesting geometry dedicated for finishing in profile operation. This geometry is particular dedicated for the material where we have long chip, like, uh, steel, sine steel and, uh, super alloyed, uh, material. The application of this sensor is, uh, in, uh, low depth of cut and low feed because, because it is a geometry dedicated for finishing. And here you will see how this geometry work. We are made in comparison the three geometry that we have for profiling, arrow, grinding geometry, RM for medium and roughing, RF for finishing. You will see the same cutting data in Inconel 718. Material 0.25 in feed and 0.25 in feed, in deep of cut. You will see the different three chip control. And important to see is also in the different position of the insert. So we will see the difference in entry angle. How the chip control is completely different from RF compared to the other geometry. This means especially better finishing surface and, uh, uh, not stop machine during the process to remove the chip control. Especially internal operation also. Well, this is all from my side. And if you have a question at the end of the session, you can have a dedicated question to dedicate a session for that. Thank you very much. Hello. Hello. Good morning, everybody. I'm Stefani Infante. I'm a great specialist for Europe and responsible for oil and gas. Now, during this Coropack, what we introduce, our part TR prime. TR prime is a concept solution. It's a concept solution between Coral Turn TR and prime turning. What is TR? TR is an insert with a high lock interface that guarantees clamping stability. And prime turning is a turning for all directional, longitudinal, and facing operation. So you can use to machine everywhere. This tool is especially introduced for finishing in application in R-part turning. So now we have a short video that shows how it works in R-part component with the phase turning interrupted cut. First, start with the interrupted cut with the tough grades. And then we change the tool. We change the tool for the real finishing operation on this component. Finishing with the small deep off cut, but very high feed. We will see later the cutting data. Machining dry because it's the best result is machining dry. Okay. Then the application. The application is optimized for finishing case and induction hardness steel. Hardness until 62 HRC, but also a little bit more. The typical components are pinion shaft and mixed components for also general engineering components. We can apply two different insert grades, CBN 715 and 7125 for finishing two light medium interrupted cut, as we can see from the picture. And we introduce it because all of these tools are already in stock. We introduce six tool holders with the CAPTO C4, C5, C6 with the left or right tool. And introduce four inserts already in stock with the TRDC 13 with the three different radios and two different grades, 7115 and 7125, as we can see from the right position. So, last information is regarding cutting speed is recommended from 120 to 200. Feed rate in conventional 0.1, 0.2. Feed rate in prime direction, that is this case from 0.25 to 0.4 millimeter in feed. And depth of cut, because it is very important, from 0.05 to 0.2 millimeter, leaving maximum thickness of 0.06 to 0.11 millimeter. Okay. Okay. Okay. Now you're finished. We have the point dedicated to question and answer. So. Okay. Hello, everyone. And there are a few questions for our specialists. So, the first question is about 1230. Do the cutting parameters need to be modified? Yes, this is very important to modify. I mean, when we machine, for example, alloy steel, the recommended VC is more or less 200. Also the competitors. But if you want to reach a very, very big performance, we have to increase 30, 50% more compared to 1130 and also compared to the competitors. If we increase the VC, we obtain the best performance. Okay. Then I think there was a question during the demo. So, Walid asked if, can we check the tolerance on 45 millimeters? Yes, I can check, but I remember you that this is a roughing operation. And also it remains only one millimeter from the next operation because we opened the hole to 55 millimeters and the radius of the insert is 0.8. So, we have 0.8 to 1 millimeter, but I check. I don't know if it's possible to show you, Alessandro, please, to the director. Yes. 44.7. 44.7. More or less. But it's very, very, very small to check now. Thank you for your question. Okay. Then the other question is about Coramil Lollipop. So, can Coramil Lollipop also be used for other materials? Yes, absolutely. We can use the titanium grade for the stainless steel as a secondary material and the grade for nickel-based alloy for ISOH material. In alternative, through the tailor-made, so the semi-standard tools, we can select the H10F, so the uncoated version, or the 70-30, the coated version, with the multi-material geometry for different applications. Thank you, Fabio. Then there was another question from Nitin. Is 1230 a direct replacement for 1130? Because some of their customers use 1130 for ISOP and ISO-S, and they would like to know if there will be a performance drop with ISO-S. Good question. Very important. I mean, yes, during the presentation, I said that the 1230 is mainly in ISO-P, but it's possible to use also in ISO-M and ISO-S. We have a very good performance. We have one test in Inconel that we increase. Unbelievable, the performance compared to a dedicated grade for Inconel machining with 1230. Another point is if we have some customer that use 1025, this is another opportunity to replace with 1230 the old 1025. Thank you, Stefano. There is another question about the Coroturn TR Prime. The tool presented today can be used also in induction hardened steel? Ah, yes, it can be used also in this kind of heat treatment. The most used treatment is case hardened, but also induction hardened is used. So 80, 90% is case hardened steel, but you can use in all kind of this material with high hardness. Yes. Thank you. And there is still another question from Nitin. Do we have 70-14 grade with the TR insert for prime turning for Inconel S finishing? At the moment, the introduction is developed for these two grades. Probably in the future there will be some other insert with different chanfers. At the moment, it is planned only for this kind of company. For sure, it will be next development could be introduced. Thank you. The questions are finished. If anyone else wants to do some questions, please use the Q&A box at the top. If not, I think we can say thank you to everyone and see you at the next webinar. Thank you again. Thank you very much. Thank you, everybody, for the attendance. Yes. Bye.